How to Build a Wood Chevron Barn Door
Develop a strong wooden Diy chevron barn doorway with a herringbone sample. Picture tutorial additionally a PDF woodworking plan to make it effortless to develop your personal barn doorway from reclaimed wooden or fresh lumber.
See much more Diy doors and barn doors in our Shut The Front Door Diy collection, additionally our picks for inexpensive barn doorway components right here.
How to Develop a Chevron Barn Door
by reader Emily Seaton | woodworking plan by Amy of Hertoolbelt
Emily designed this magnificent wooden chevron barn doorway as section of her boys’ bathroom renovation. She shares her tale under, and Amy has place with each other a creating plan so you can develop your personal doorway just like Emily’s!
Get the specific woodworking plan Listed here to develop your personal chevron barn doorway working with new lumber, or working with reclaimed hardwood flooring like Emily shows in the photo tutorial under.
The finished barn doorway actions 39 ½” W x 84 ½” H x one ½” D.
Resources and Applications
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The chevron barn doorway is designed working with plywood and luan, with 1x lumber for the design and herringbone specifics. (Emily shows how she made use of reclaimed wooden flooring under.)
Building A Wooden Chevron Barn Door for a Boys’ Rest room Renovation
Hi Remodelaholics! My identify is Emily and I stay right here.
We moved into this ninety one thing year aged Kansas Town property much less than a year back with three boys (including an toddler, a 4 year aged and a five year aged), a seventy pound canine and an insane perception that we could rehab most all of it on our personal. What it lacked in modern requirements (it experienced no duct work, gutters, insulation, and so forth.) it designed up for in allure and space.
When we walked in for the inspection there was water pouring by way of the entryway, remnants of termites in the eating area and asbestos in the popcorn ceiling. To say this was a fixer upper was an understatement but we beloved the massive corner ton, the layout and the community.
This is Ga.
She lived right here in advance of me, with her two adult bachelor sons. From what I can convey to by way of pictures and letters the family members still left guiding, Ga and her boys appear like attractive men and women who adored this aged property and designed many wonderful memories in it. Although we now personal the property, there is even now lots of Ga to be found just about everywhere (including this portrait which my partner retains hanging on our next ground landing for some cause).
Ga and I share a appreciate for this aged lovely property. Nonetheless we section strategies when comes to the best way to show off its historic natural beauty. Ga chosen to address it up with levels of wallpaper, paint, carpet and velvet (yes we taken out a truckload of dusty velvet drapes). Now, I am likely area by area in an energy to restore the first wonders of our permanently property though weaving in a handful of modern gems. Somewhere concerning producing school lunches, naptimes and chasing all-around my a person year aged, I am seeking to discover the time to switch Georgia’s property into a person that I can contact my personal.
I am sure that Ga would not approve.
We have no ideas to at any time transfer so I consider total comfort in producing this property just as we want it. My partner and I were being pressured to develop sets though in faculty to fulfill our Theater scholarships. Little did I know how fruitful these shop classes would be for us! We have under no circumstances rehabbed a property in advance of, but we dove it head initial and haven’t appeared again. Our most modern undertaking involved turning an out-of-date bedroom and hooked up bath into a space for my two oldest boys. Listed here is the space in advance of (Indeed, that is pink floral wallpaper. And yes, it is also on the ceiling. I informed you Ga was just about everywhere):
And right here is the bathroom which we took down to the studs, leaving only the ceiling and the first hexagon mosaic tile ground.
This area wanted many matters, including a new bathroom doorway. I appreciate to discover great matters from blogs, like this a person, or Pinterest, and recreate them. As they say, there is nothing new under the sunshine and I am not higher than stealing any strategy that is a fantastic strategy. I found an brilliant variation of a barn doorway on The Accent Piece and knew I wanted to make it, or a person like. Listed here is the doorway I finally arrived up with (which Amy established woodworking ideas for right here):
Why decide on a barn doorway?
I determined on a barn doorway since in raising three boys under the age of 7 the physical appearance of my property normally looks much more like a barnyard than a place in which civilized men and women stay.
There were being also realistic good reasons that designed the barn doorway a fantastic in good shape. The first doorway swung inward and to the ideal which is almost certainly why the gentle swap was on the reverse aspect of the area higher than the sink in its place of to the ideal of the doorway in which you would generally discover the gentle swap. I experienced visions of my boys stumbling across cold tile in the center of the evening blindly seeking to discover the swap higher than the sink. We solved this trouble by shifting the gentle swap to the ideal of the doorway but we experienced to do absent with the inward swinging doorway. The barn doorway solved the logistical trouble.
Some men and women advise barn doors are not fantastic for bogs for privateness good reasons but contemplating this is within just a bedroom I thought it would be all right. Apart from, how much privateness do 4 and six year aged boys actually will need anyway? They hardly ever near the doorway when they are performing their business as it is.
Choosing Wooden for the Chevron Barn Door
I experienced not too long ago been to my area Habitat for Humanity Restore and knew they experienced a massive inventory of assorted hardwood flooring for a $one a foot. Not actually knowing how much wooden I wanted (I almost certainly went again three moments for much more) I picked by way of items I thought were being a fantastic combine. I began by measuring the exterior of the doorway frame to the bathroom. In my situation, it was 39” huge and 83” tall. (The printable woodworking ideas are designed to these identical measurements, but you can adjust the size if wanted.)
I went to Residence Depot and experienced them minimize a sheet of ½’ plywood and a sheet of luan down to 38” huge, a person inch limited of the doorway frame width to allow for for framing the exterior with trim. The luan is the again of my doorway and the plywood makes up the center of the composition.
The moment you have the resources, the doorway can be manufactured in a handful of essential actions. I’ll show the shots right here, and you can get a full minimize list and assembly diagrams right here in the woodworking plan.
Time & Value
The development of the chevron barn doorway took somewhere around three – 2 hour classes. Hanging the doorway is unquestionably a team energy but I managed the development myself.
- Hardwood ground- $thirty
- Trowel take care of- gifted
- 4, 1×2- 8FT strips- $five
- 4×8 sheet Luan- $thirteen
- 4×8 sheet plywood- $23
- Door components – $98
- Leather take care of- $three
- Tacks for take care of- $three
How to Develop a Diy Chevron Barn Door
Step one: Make the Door Foundation
Glue the luan and plywood with each other with wooden glue. The luan aspect ought to be on the ground. Set hefty merchandise on top rated all all-around to compress the luan to the plywood and allow it dry. I made use of only wooden glue for this step. I knew this would not be adequate toughness for the finished product but will go again with limited nails to protected.
Step 2: Pick Wooden for Herringbone Barn Door Pattern
Start off arranging the hardwood ground to discover the sample you like most. I consider it’s useful to attract out a diagram in advance of you get started so you know what it will search like. I made use of five horizontal slats at the top rated of the doorway in advance of starting the break up herringbone barn doorway sample – or contact it chevron, no matter what you like.
The printable woodworking ideas have a full diagram and minimize list, including board widths, to make the layout effortless.
I began laying out and creating the confront of the doorway from the exterior in. I didn’t have items long adequate to run the length of the doorway on the edges, so I place the seam on the still left in which I planned for the take care of to go.
Step three: Connect The Wooden Confront
Start off securing the wooden flooring edges with wooden glue and one one/4” nails. Start with the top rated and aspect frames, then the top rated horizontal items. You can include the base confront frame piece now like Emily did, or hold out to set up it right after the herringbone barn doorway detail (like instructed in the woodworking ideas).
I made use of a pneumatic nail gun, which makes this procedure really speedy. Moreover, there is nothing like working with a nail gun to vent the frustrations of the working day.
Step 4: Slash The Door Stile
Slash a 1×2 to run down the center. Wait to protected this piece until eventually all of the diagonals are minimize to in good shape. This presents you wiggle area to squeeze in the past piece of the herringbone barn doorway sample.
Step five: Slash and Set up Herringbone Barn Door Pattern
To get started the herringbone diagonals, I began at the corner with a triangle I minimize from a broader piece of flooring. From there it was a issue of marking the length of each individual minimize until eventually I obtained to the end. These are all forty five degree angles and a triangle is really useful. The woodworking plan is made up of a specific diagram of lengths and sizes to make this section even simpler!
An advantage of doing the job with hardwood flooring is that each individual piece is made with a tongue and groove edge in buy for the items to in good shape into a person a further. All you have to do is set it in and gently hammer the items with each other. Then protected each individual piece with the pneumatic gun.
Step six: Incorporate Barn Door Frame
Following the entrance of the doorway is finished its time to frame the sides. The thickness of the doorway equaled one ½” (one/4” luan + ½”plywood + three/4” hardwood ground). This allowed me to use 1x2s strips of wooden (which in reality evaluate at ¾” x one ½”) to frame the doorway. I minimize the 1x2s at a forty five degree angle and hooked up them to the exterior edge with a pneumatic gun.
Step seven: Protected Barn Door Backing
The again of the doorway is just the sheet of luan. Hammer limited nails all-around the edge of the luan for extra toughness.
Step eight: Finish
If your precision with a noticed is everything like mine, you may perhaps have gaps in the corners of the trim. Fill any imperfect corners (in my situation all) with wooden filler. When dried, sand until eventually easy.
I experienced intended to stain the doorway but right after it all arrived with each other I actually beloved the pure search of the hardwood ground. I gave it three coats of polyurethane working with a foam brush.
Reclaimed Wooden Barn Door Hardware
I acquired the barn doorway components on Ebay. There are a assortment of options but I went with a essential design and style. (See much more inexpensive barn doorway components right here.)
This doorway is hefty but did not exceed the 200lbs fat limit of most barn doorway components. Contemplating how huge our doorway is we went with the long six.six FT possibility opposed to the 6FT. Specified the thickness of our baseboards, we hung the components backwards so the doorway would be farther absent from the wall.
The barn doorway take care of is an aged trowel my aunt found at an estate sale. I took it from her figuring I would use it a person working day. I found the perfect place within just a month.
We wanted a compact take care of to open up the doorway from the inside of of the bathroom. I come to a decision on a strip of leather that I hooked up with tacks.
Whilst browsing for leather at Interest Lobby I can across these leather bookmarks. The size is perfect. I hammered it on with massive nail heads leaving some slack so the take care of would be simpler to get.
Completed Barn Door + Boys’ Rest room Renovation
Listed here is the finished product, with a check out into my boys’ new bathroom. The tiling is also my work. I credit my partner with the plumbing and electrical.
Bed room and Rest room Notes:
- Bed room color: Benjamin Moore’s Hale Navy
- Rest room vanity and sinks: Ikea’s Hemnes/ Rattviken with Braviken sink
- Faucet: Ikea’s Runskar
- Mirrors: Ikea’s Savern
- Wall Tile: Residence Depot’s Snow White Brick 12×12” mosaic tile
- Ground Tile: first to the property
- Light-weight Fixtures: Pottery Barn Outlet, Covington Articulating One Sconce without the need of the shade (we broke a person so determined to go without the need of and use Edison bulbs in its place).
This doorway is the perfect finishing contact to this bed and bath remodel. I know I appreciate it much more than my boys do but I hope they will come to recognize it a person working day too. While I do not have a site, you can comply with me on Instagram.
Far more Diy barn doors:
additionally 35 much more Diy barn doors right here.
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1st printed thirty Mar 2015 // Updated 19 Might 2020